Step-by-Step Guide to Installing Bosch Rexroth DriveTop Software

Disclaimer: Indramat USA is providing this information for reference purposes, sourced from the original Bosch Rexroth manuals. Indramat USA does not offer phone or email support for DriveTop software. If you require assistance with hardware repairs, replacements, or refurbishments, please reach out via our quote form or call 1-919-443-0207. Users should always exercise independent judgment when implementing these procedures.

Why DriveTop is Essential

Bosch Rexroth’s DriveTop software is a vital configuration utility used to commission and manage Indramat servo drives—especially the DKC series. Initially introduced in the early 90s for Windows 3.1, DriveTop has since been modernized to run on contemporary Windows systems like Windows 10. The software offers tools for parameter configuration, drive tuning, and fault diagnostics, making it indispensable for anyone installing, maintaining, or troubleshooting Indramat DKC drives.

Whether you’re an automation engineer, a maintenance technician, or a facility owner, this guide will walk you through how to successfully install DriveTop and connect it to your drive. For expert support on hardware like DKC or DKS drives, Indramat USA is your reliable source for refurbishment, replacement, and repair.

What is DriveTop?

DriveTop is Bosch Rexroth’s proprietary commissioning tool for their Indramat DKC drives. With an intuitive graphical interface, it enables users to:

• Connect a PC to the drive via RS-232 serial link
• Adjust drive parameters
• Monitor status and error codes
• Save and reload drive configurations

There are multiple versions of DriveTop, each tailored to support different DKC generations. For example:

• Type 1 drives (e.g., DKC01.1-030-3-FW) are compatible with DriveTop versions 1–4
• Type 3 drives (e.g., DKC03.3-040-7-FW) require versions 5–16

Though the most recent release—DriveTop 16—supports backward compatibility, legacy hardware may still require an older version for full functionality.

Before You Begin: Pre-Installation Requirements

Make sure you have the following ready:

• PC with Windows OS: Preferably Windows 10, with administrative privileges
• Internet access: To download the installer from Bosch Rexroth’s official site
• RS-232 communication: Either a native COM port or a USB-to-Serial adapter with proper drivers
• Interface cable: Official cables like IKS0101 (Type 1 drives) or IKB005 (Type 3 drives)
• DriveTop installer: Downloadable ZIP or EXE file

How to Install DriveTop

1. Download the Installer

Head to Bosch Rexroth’s software download page and search for “DriveTop.” Choose the correct version for your drive. If unsure, start with version 16VRS. Download the ZIP file and save it to your computer.

2. Run the Setup File

Extract the ZIP file and locate the setup executable (e.g., Setup.exe). Run the file, accept the license agreement, and proceed through the installation wizard.

3. Locate the Application

After installation, DriveTop should appear in your Start Menu under "Indramat" or "Bosch Rexroth." A desktop shortcut may also be created. If not, search for “DriveTop” in the Windows Start Menu.

4. Connect to the Drive

Use the RS-232 serial cable to connect your PC to the drive. Ensure the drive is powered (usually control power only is sufficient) and that you’re using the correct interface cable.

5. Launch the Software

Open DriveTop from your Start Menu or desktop. If you face compatibility issues, try running it in Windows XP mode.

6. Establish Communication

DriveTop will begin scanning for connected drives, typically over COM ports. Ensure your drive is on and the cable is properly connected. If needed, set baud rate to 9600 or 19200.

7. Save Existing Parameters

Once connected, back up the drive parameters via File -> Save. This file will serve as a restore point if needed later.

8. Load Parameters to a New Drive

If you're replacing a drive, connect the new one, reset it to factory defaults, and then import the saved parameter file. Follow your drive’s manual for any additional steps (e.g., setting communication mode).

Post-Installation: Final Checks

• Test the drive after disconnecting your PC to ensure it behaves as expected.
• Use DriveTop for ongoing diagnostics and parameter tuning as required.
• Backup parameters regularly to safeguard your configuration.

Troubleshooting & Pro Tips

• Compatibility Mode: If DriveTop struggles on Windows 10, use compatibility mode or a Windows XP VM.
• Drive Documentation: Always keep your drive’s manual handy for parameter definitions and fault codes.
• Multiple Versions: If some parameters won’t load or change, try a different DriveTop version suited for your drive generation.
• Alternative Tools: For newer Rexroth systems, IndraWorks may offer broader functionality—but DriveTop remains essential for classic DKC units.

Looking for Replacement or Repair?

If your drive is beyond repair or showing signs of failure, Indramat USA offers dependable solutions. We provide:

• Surplus and refurbished Rexroth drives
• Fast repair turnaround times
• Support for hard-to-find legacy units

Call 1-919-443-0207 or email s[email protected] for expert help. Note: Indramat USA is not an authorized Bosch Rexroth distributor and does not provide official software support. For DriveTop-specific issues, consult Bosch Rexroth's documentation.