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HDS03.1-W100N-HS80-01-FW

HDS Drive Controllers

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1 Year Warranty Included
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Expedited Lead Times on Select Parts
1 Year Warranty Included
Free Ground Shipping

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3 Minutes 30 Seconds

The HDS03.1-W100N-HS80-01-FW, Bosch Rexroth Indramat, HDS Drive Controllers is a high-performance drive controller engineered for demanding industrial automation tasks. This Product Type features a «Version» 1 hardware release that delivers precise motion control for a wide range of applications. It drives up to Rated Current of 100 A from a robust Input Voltage range of 380-480 V AC, ensuring consistent torque delivery under fluctuating mains conditions. Built-in safeguards such as Overload Protection and Emergency Stop Support guarantee immediate shutdown in case of faults, preserving both machine and operator safety.



The controller employs a Command Communication Interface of SERCOS with real-time deterministic behaviour, paired with the Controller Family DIAX04 microprocessor core for sub-millisecond response times. Its compact footprint of Dimensions (450 × 270 × 100 mm) and Weight of 12 kg optimize cabinet space without compromising on component density. A «Built-in Internal Air Blower» ensures efficient heat dissipation, supporting operation up to Max Ambient Temperature of 45 degrees C, while a Grounding Requirement of Mandatory and integrated Magnetic Field Protection reinforce system integrity in electrically noisy environments. Rated for use with any standard Supported Motor Type AC Servomotor, the HDS03.1-W100N-HS80-01-FW also adheres to the Line 03 specification and ships with «Other Versions» noted as None.



System integrators benefit from the controller’s plug-and-play compatibility with existing DIAX04 platforms and standardized SERCOS topologies, accelerating deployment. Its rugged design and comprehensive protection suite deliver outstanding reliability across continuous-duty applications. Ideal for complex servo-driven processes, this drive controller streamlines motion control tasks in packaging, robotics, and machine tool centers.

Technical Specifications

Command Communication Interface
SERCOS

Controller Family
DIAX04

Cooling Method
Built-in Internal Air Blower

Line
03

Other Versions
None

Product Type
HDS Drive Controller

Rated Current
100 A

Version
1

Dimensions
450 x 270 x 100 mm

Emergency Stop Support
Yes

Grounding Requirement
Mandatory

Input Voltage
380-480 V AC

Magnetic Field Protection
Yes

Max Ambient Temperature
45 degrees C

Overload Protection
Yes

Supported Motor Type
AC Servomotor

Weight
12 kg

Why does the HDS03.1-W100N-HS80-01-FW use SERCOS instead of standard fieldbus protocols?

SERCOS ensures deterministic communication with sub-millisecond cycle times. This guarantees precise, synchronized multi-axis motion critical in robotics and CNC systems.

How does the compact footprint affect cabinet design?

Its narrow profile reduces the need for oversized enclosures and allows denser controller layouts. This benefits integrators working with limited panel space.

What happens if the internal blower cooling fails?

Thermal protection will trigger a fault state before components overheat. The drive shuts down to prevent permanent damage, requiring airflow restoration before restart.

Is the HDS03.1-W100N-HS80-01-FW compatible with non-DIAX04 platforms?

It is optimized for DIAX04 but can work with other SERCOS-based systems if properly configured. However, feature parity and plug-and-play ease are guaranteed only with DIAX04.

How does magnetic field protection benefit machine tool environments?

It shields control circuits from high-frequency interference generated by nearby motors and relays. This ensures stable signal processing and prevents false fault triggers.

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Internal Product Review

The HDS03.1-W100N-HS80-01-FW by Bosch Rexroth Indramat is a drive controller designed for AC servomotors in machine tools, packaging systems, and robotic automation. It operates at 100 A rated current with a 380–480 V AC input range and uses SERCOS for precise, real-time motion control. Built-in overload protection, emergency stop support, and efficient cooling ensure safe and reliable performance.

Warranty

1-year-warranty
Indramat USA 1 Year Warranty

Repair

product repair We offer a repair service for the HDS03.1-W100N-HS80-01-FW.
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