HDS03.2-W100N-HS57-01-FW
HDS Drive Controllers
The HDS03.2-W100N-HS57-01-FW, Bosch Rexroth Indramat, HDS Drive Controllers deliver precise and high-performance motion control in demanding industrial settings. This controller integrates seamlessly with the established DIAX04 Controller Family and supports the deterministic SERCOS communication interface. Optimized for the Line 03 configuration, it ensures expert-level coordination between drives and feedback units. Classified as an HDS Drive Controller, this device combines rugged design with flexible functionality.
Engineered for continuous operation, the unit features a Built-in Internal Air Blower cooling method that maintains optimal thermal conditions under full load, and as a Product Type, it conforms to standard drive integration protocols. It is rated for a Rated Current of 100 A and carries a Version designation of 2 with a specific Function ID Code of 57 and a Version of Function ID equal to 1. No additional variants are listed under Other Versions, simplifying procurement and inventory control. Command and parameter exchanges occur over the native SERCOS bus for low-latency, high-reliability data throughput.
The DIAX04 Controller Family architecture ensures straightforward integration with existing Rexroth drives and feedback modules, enabling scalable multi-axis setups. Robust internal diagnostics and the integrated Built-in Internal Air Blower deliver uninterrupted performance, minimizing service interventions in critical manufacturing processes. The HDS03.2-W100N-HS57-01-FW excels in high-precision conveyor, robotics, and machine-tool applications where stable current delivery and tight synchronization are essential.
Technical Specifications
Command Communication Interface
SERCOS
Controller Family
DIAX04
Cooling Method
Built-in Internal Air Blower
Line
03
Other Versions
None
Product Type
HDS Drive Controller
Rated Current
100 A
Version
2
Function ID Code
57
Version of Function ID
1
Frequently Asked Questions
How should I size motors and the supply when pairing an HDS03.2-W100N-HS57-01-FW?
Use DIAX04’s shared DC bus with HVE/HVR supplies and plan cabinet cooling for ~100 W heat loss per W100N axis; follow wiring diagrams and external branch protection rules. This minimizes nuisance trips and ensures the supply/bleeder can absorb regen energy.
What does the “internal blower” imply for control-cabinet layout?
Keep the intake/outlet clear per the manual and avoid recirculating hot air; blocked paths overheat the power stage. Maintain ambient ≤ ~45 °C (113 °F) or expect derating.
Can this drive join a multi-axis SERCOS ring, and what cabling is required?
Yes—install the DSS02.1M SERCOS module and wire the control–drive–drive fiber-optic ring; optics are ordered separately. Verify attenuation within spec during commissioning to prevent ring faults.
How are plug-in modules arranged in these drives?
The master communication module occupies slot U1, and additional slots accept feedback/option modules to match motor encoder types. Select modules per the configuration tables to create a “configured drive controller.
What are the wiring essentials when using Rexroth HVE/HVR supplies with HDS axes?
Follow the manual’s diagrams for DC-bus distribution, grounding, and shielding between the supply unit and stacked HDS controllers. Correct EMC layout reduces noise-related trips and improves SERCOS reliability.
Common Misspellings
HDS 03.2-W100N-HS57-01-FW
HDS03-2-W100N-HS57-01-FW
HDS03.2-W100N-HS57-01
HDS032W100NHS5701FW
HDS3.2-W100N-HS57-01-FW
HDSO3.2-W100N-HS57-01-FW
Internal Product Review
The HDS03.2-W100N-HS57-01-FW by Bosch Rexroth Indramat is a drive controller designed for integration with the DIAX04 Controller Family. It supports SERCOS communication, delivers 100 A rated current, and uses an internal air blower for cooling. Ideal for robotics, CNC machines, and conveyor systems requiring precise multi-axis coordination.
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